Date: September 2002
PR No.:
423
SIL rated interfaces reduce costs in Functional Safety systems

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Intrinsic safety interface specialists MTL are taking the lead in functional safety components by introducing key modules from its MTL4000 and MTL5000 IS isolator range along with the MTL4840 HART® multiplexers, each certified by a third party to the new international standard IEC61508 for functional safety. The standard allows system designers and users to unify their approach to safety issues by providing internationally accepted and recognised guidelines for safety systems design.

Safety Instrumented Systems (SIS) are not a new concept and it has long been the practice to fit protective systems to industrial process plant where there is a potential threat to life or the environment should something go wrong. What is new is that IEC61508 provides guidelines to achieving an adequate Safety Integrity Level (SIL) for systems, sub-systems and components. The new MTL4000-SR, MTL5000-SR and MTL4840 HART®-SR products come with certified reliability data, thus the safety system designer no longer has the uncertainty of having to use uncertified devices. Interfaces available in the new SR- Isolator Series cover Digital Input (DI), Digital Output (DO) and Analogue Input (AI) functions.

Of particular importance to HART® users is the certification for the MTL4840 HART® interface system. A common method of exploiting the HART® protocol is to multiplex the digital data stream from field devices onto the primary analogue field wiring, and then demultiplex the signals and present them to a maintenance software package for monitoring and diagnostics. When calculating the SIL for such systems the multiplexer is seen as an intrusion in the loop and negatively impacts on the SIL. By incorporating a multiplexer that has been assessed as a safety related sub-system, users can exploit the many benefits of HART® without compromising the SIL of the loops involved.

The benefits to users of specifying sub-systems or components assessed for use in a Safety Instrumented System are significant; a more scientific, numeric approach to specifying and designing safety systems is possible; the nature of the risk can be quantified and a protective system appropriate to that risk can be designed. Because the protective system is assessed against a widely accepted standard, its suitability can be clearly demonstrated to all. Under- or over-specifying of protective systems is less likely and, in many cases, a less expensive solution may be shown to provide adequate protection.

In parallel with the release of these new products, MTL has produced a free Application Note, AN9025 ‘An introduction to functional safety and IEC61508’, explaining the principles of IEC61508 along with worked examples of solving practical issues associated with the new standard. This is available via www.mtl-inst.com or direct from your local MTL office.
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